Composite Repairs to Complex Shapes
Status:
Complete
Project Reference Number:
NIA_NGGD0094
START DATE:
END DATE:

Project summary
Funding Licensee(s):
  • National Grid Gas Distribution
  • National Grid Gas Transmission
  • Northern Gas Networks
  • SGN
  • Wales & West Utilities
Funding mechanism:
  • Network Innovation Allowance
Research area:
  • Others
Technology:
  • Gas Distribution Networks
Expenditure:
£999,999
Summary
Documents
The work proposed below will be undertaken in three stages;

Stage 1

  • Development of a composite repair design methodology document

  • An analytical/numerical study to identify an optimum fitting size for testing in Stage 2 and Stage 3

  • Testing for possible debonding due to pressure reduction/depressurisation

  • Long term (fatigue) testing of bends

Stage 2

  • Static testing of Tees

  • Long term (fatigue) testing of Tees

  • Stiffness and flexibility studies of repaired Tees

Stage 3

  • Assessment of environmental variables on composite performance
Benefits
The success criteria for the work proposed will be;

  • Verification and implementation of new technology enabling repairs of part through-wall, blunt, metal loss defects associated with complex shaped geometries at a reduced cost and reduced downtime compared with conventional techniques/methods.

  • A consistent approach to the repair of part through-wall, blunt, metal loss defects for the UK gas transmission and distribution system.

  • Verification of the ISO recommendations and industry practice guidance for the design and installation of composite systems, and development of a comprehensive guidance document governing the design and installation of composite systems.